WIZARDS AND MERLINS
Recently, Vintage Wings visited the Canada Aviation Museum to learn first hand about Project North Star - the Museum's supervised volunteer pilot program to help them restore not only a Canadair North Star, but several aircraft that have been stored outdoors for far too long. What we found gives us great hope for the future of large scale restorations at the Museum - a dedicated team of enthusiastic and friendly volunteers working together with and under the supervision of conservation professionals to achieve much needed forward progress on the restoration of a long-neglected airplane. And a huge and daunting project it is, but work progresses steadily nonetheless and with great pride and workmanship. But let's back up a bit and explain some history.
Preserving for Posterity
For an airplane to escape a cruel fate, it must escape the inevitable, the planned. Over the past 106 years of flight since Kittyhawk, 99% (obviously a guess) of the more than 1 million aircraft manufactured worldwide have met or will meet with ultimate destruction. It does not matter whether they were breathtakingly beautiful or as ugly as flying cows. It does not matter that they failed in their task or were instrumental in deciding the outcomes of human history. It does not matter whether they were reviled or idolized. Nearly all will perish.
Some have fates that are delayed for years and even decades in vast desert graveyards. Some work their way down the food chain from star status airliners to third world cargo haulers, gun runners and even drug runners. Some rot in the far corners of the world, in swamps, on ocean floors and frozen rock strewn tundra, in broken down airfields. In the end, all airplanes fall from the sky, or are cut to pieces for their residual value.
Well, not all actually. A small fraction are ultimately saved from the salvage blade and the smelter's furnace because there are people in the world who think of them as more than just ingots. They do not look at these machines and see only metal. They see something not seeable - they see their souls.
These men and women who set out to pick what they can from the dumpster of history are people who would no sooner destroy an airplane than toss family photos and cherished mementos into the garbage. They are our historians, our museum curators and our restoration teams. They are for the most part people whose lives were touched by the very aircraft they seek to keep alive - as flight crew, ground crew, builders or researchers. Groups of these people can be found across the globe, close to the airplanes that have been selected by fate or by wisdom to live on when all others have gone. From Wanaka, New Zealand to Kissimmee, Florida; from Duxford, England to Harlingen, Texas and from Comox, British Columbia to Ottawa Canada, they battle on against seemingly insurmountable odds. This is the story of one small group of men and women who are fighting time and the economy to make a difference. This is the story of Project North Star.
A Canadian industrial Giant is Born
In the 1940s newly incorporated Canadair Aircraft Ltd of Cartierville, Quebec began construction of a new development of the Douglas DC-4 heavy transport. Known as the North Star, the aircraft was a complete redesign of the ubiquitous Douglas transport. First and foremost, it was not powered by the standard radial engines of its American progenitor, but instead, liquid cooled, Rolls-Royce Merlin inline V-12s were employed as they allowed a 35-knot increase in speed. Canadair was gearing up for the post-war airline boom and the extra speed would help convince the airlines to purchase. Even in 1946, airline executives could see the jet era coming over the horizon.
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Canadair would go on to build more than 70 North Stars for commercial and military use. The North Star saw long commercial service with Canada's two largest flag-carriers - Trans Canada Airlines and Canadian Pacific Airways. As well, British Overseas Airways (BOAC - now British Airways) purchased 22 North Stars which were re-designated Argonauts. After first line service with these major airlines, North Stars soldiered on well into the 1970s in the service of smaller airlines in more remote locales. It has been decades since the last commercial North Star was seen alive. Unlike the Ivory-billed woodpecker, there is no remote hope one will someday be seen again.
North Stars in the RCAF
It was with the Royal Canadian Air Force, however, that the Canadair North Star really etched her place in history. Of the 22 North Stars built specifically to order for the Canadians, all were unpressurized; all were unbearably noisy and all saw lengthy service plying the world. They carried Canuck soldiers, airmen, wounded, VIPs, diplomats and cargo to our far-flung commitments, outposts, airfields and battlefields. There are no airmen of 1950s and 60s RCAF pedigree who do not have a North Star story to tell. All the stories involve reliability, its workhorse stature and without exception endless hours of barely tolerable noise.
412 Squadron operated North Stars as VIP aircraft from their base at RCAF Station Uplands in Ottawa and for more than 20 years, North Stars with 426 Squadron of Air Transport Command operated from RCAF Stations Lachine, St Hubert and Trenton to points across the country and around the globe. 426's North Stars earned their spurs during the Korean airlift with nearly 600 round trips completed. Each round trip required undeniable stamina from both the aircraft and the crews as the trip from their detachment base at McChord AFB in Washington State to Japan and back took more than 50 noisy flying hours. The same 426 aircraft further distinguished themselves servicing the airmen and airfields of our NATO commitments in Europe during the 1950s and 60s. It is a tribute to the impact and the legacy of the North Star that, when the modern Canadian Air Force was looking for a name for their newest general purpose passenger transport, they chose to name the Airbus A310 the Polaris (North Star).
Almost from the outset, and certainly by the mid 1950s, the type was hopelessly outdated by quieter turboprops and faster jets. It says a lot for the type's reliability and economy that it would continue in frontline service with the RCAF until 1965. Late in December of 1965, the Royal Canadian Air Force stood down from operations with the North Star at a special hangar ceremony in Trenton. One of the aircraft that was on display for this special event was North Star 17515. Within days, 17515 was in storage at nearby RCAF Station Mount View. The following year, by virtue of her pedigree, her condition and her importance to the history of the RCAF, 17515 was given a second chance at life. She was the chosen one. She was dusted off, and made ready for her last flight - this time just 200 miles to RCAF Station Rockcliffe in Ottawa and the two hangars housing the National Aeronautical Collection.
Given her immense size, North Star 17515 was destined for open storage on the ramp adjacent to one of the two major hangars housing the collection. It was here that her long wait for love and attention began. Her major apertures may have been covered, but still vermin and dirt found their way into her innards over a period of nearly 40 years. Paint faded and chalked, rubber de-icing boots fell to dust, lubricants thickened and dried up. She sat waiting year after year through brutal Ottawa winters, long rain-soaked springs and sweltering summers, and thousands upon thousands of days of UV radiation. She was a patient lady.
Salvation Powered by Volunteers
As we all know, running a museum of fully-restored aircraft takes virtually all the money that said museum is allotted from government and donors. There is little, if any, left to take an aircraft that needs to be restored and do just that. It is simply a balancing act between the day-to-day maintenance of a collection and the expensive facility it is housed in and the need to first stop and then undo the deterioration of aircraft in the collection that have been stored outside. After the new Museum was built in the mid 1980s, there was a new excitement about the collection and its mission to educate Canadians. Compared to the smaller hangars that once housed the collection, the new museum was huge - but not huge enough. There is no doubt that for the next couple of decades museum conservators would look out their back door and feel the pain of the large aircraft that were forced to continue their wait out doors. These included the North Star, Canadair Argus, CF-100, de Havilland Dash-7, Douglas DC-3, Rockwell Jetliner, Vickers Viscount, and the saddest and least able to defend itself of all - the Bristol Beaufighter. It was not from neglect, but from a form of conservator triage that these aircraft were required to wait in the elements. Museum staff would endure years of comment and complaint about the deteriorating condition of these aircraft, but there was little they could do about it until they could afford a place to put them.
By 2001 funding finally materialized for the construction of a large storage facility capable of bringing under cover all the aircraft presently in limbo and much more. This beautiful architectural gem was opened to much fanfare and joy in 2005. From that day on North Star would endure the worst of Canada's weather no more. She had a home. She also had champions who were now setting out to bring her back to her old glory - the members of Project North Star.
Project North Star was set in motion around the same time that funding was first granted for the building of the storage facility. If the North Star was going to come indoors, then it was time to work on her. A group of dedicated men and women headed by former North Star navigator Colonel Austin Timmins, General Dave Adamson and Robert Holmgren set out to create a society of like-minded individuals who would volunteer their experience, skill sets, knowledge and above all time to assist the Canada Aviation Museum staff to bring about the full restoration of the Canadair North Star. They would work under the direct supervision of the experts at the museum to learn the skills necessary to conserve, restore and display a proper tribute to the legacy of the North Star.
If the museum, through lack of public funding, could not begin work on this magnificent beast in the foreseeable future, then Project North Star would step in with the manpower. Early on, the scope of Project North Star was expanded to embrace the other aircraft that had been stored outside along with 17515, but the North Star is still the primary focus of their efforts. Museum staff welcomed the public interest, the helping hands and the opening up of the way forward. They brought in Mike Irvin, one of the museum's experienced restoration experts, as Project Manager and gave him responsibility for Project North Star, and the rest, as they say, is history.
Behind the Scenes
If one really wanted to know what Project North Star was all about, one should best call on them at lunch time at the Canada Aviation Museum on a weekday. It was here that I first met the team, gathered around a table in a small room at the back of the museum. Shoulder to shoulder, dressed in blue coats or overalls, sandwiches unwrapped and half eaten, thermos bottles open, they joked and shot good natured barbs back and forth across the table. Though there was no room what so ever for any visitor to join them in the packed room, the welcome was apparent. From my position at the door, I was knocked back by a salvo of smiles and quips. This was going to be fun.
Our arrival signaled a return to work in the nearby restoration workshop. This wonderfully cluttered facility is an airplane lover's dreamland. Filled to the open-webbed steel bar joists with airplanes, wings, engines, posters, parts tools, work benches and every conceivable thing to do with aircraft restoration, it exudes a vibe that was immediately felt by photographer Peter Handley and myself. For an aviation fanatic like the men I was meeting with, this was heaven; a place to spend time in; a place that could lower the blood pressure and give meaning to retirement.
The guys were eager to start the tour and because one them (Ted Devey) is also a Vintage Wings of Canada volunteer on our Hurricane XII project, I followed him and Jim Riddoch to the far end of the building where they were working on the Rolls Royce Merlin engine known as "No.1". As the port outer engine, this would be the first to be turned over on the North Star's start up check-list – a logical engine to begin with! It was apparent from first glance that the work was of the highest caliber, that it was daunting in scale and that it was nearing completion. From now on, I will let the photos and the caption do the talking.
After viewing the work in progress, we took the long walk from the workshops through the main museum hall outside again to the new and futuristic storage building. A vast cavern of vapour-lit space, it houses a second large collection of aircraft - some fully restored, others, like a TCA Viscount, just the way they looked when they were dragged in from the ramp after decades of outdoor storage. Not many people get to come inside this facility, except on special days like the Classic Air Rallye.
Under the unrelenting glare of the lights, the North Star looked like a work in progress - parts missing, windows removed, control feathers gone, paint in terrible condition. But here and there, there were significant signs of progress. Once again, let's let the photos do the talking.
After touring the North Star restoration work with members of the team, two facts are very evident. The first is that the work ahead is daunting - complex, hugely time-consuming, expensive and sometimes confusing. The second is that the men of Project North Star are un-daunted by all this. They fully understand that the task they have taken on will take many years, but they cheerfully move forward because they simply love what they are doing. Many understand that it is quite possible that their goal will not be achieved during their lifetimes, but like the Egyptians and the pyramids, they move onwards up that hill. Though the final goal is to complete the museum-quality restoration of an entire aircraft, they find great joy in restoring one component, one system, one part of history at a time. The perfect restoration of a radiator assembly, a Merlin engine, or simply the design and manufacture of a simple tool to extract a part becomes the project. It is good enough that it is joyful and prideful work. The payoff is continuous - camaraderie, knowledge, skills.
By looking at the project one component at a time, they are not overwhelmed by the work ahead. In fact they embrace it. Hell... there are other aircraft to work on after this one!